1963 Jaguar E-Type 3.8 Fixed Head Coupe metalwork

We recently undertook the metalwork restoration of the 1963 Jaguar E-Type 3.8 Fixed Head Coupe. We are a complete classic Jaguar restoration company and we are striving to complete the entire restoration process under one roof. Or should I say under five roofs as we have recently expanded to a fifth large unit at the same address. Due to continuous demand, we have moved our panel shop to a large unit with 3 bays with plenty capacity for all classic Jaguar metalwork requirements and more. Here we have a prime example of our panel beaters skills where they managed to put new life into the original tired body of the Series 1 Jaguar E-Type FHC.

The Jaguar E-Type, an iconic sports car that captured the hearts of automotive enthusiasts around the world, is not just a machine; it is a work of art on wheels. The sleek curves, timeless design, and impeccable craftsmanship of the E-Type make it a symbol of elegance and power. However, over time, the metalwork of these classic beauties can deteriorate. In this article, we will explore the process of restoring E-Type metalwork, ensuring that these legendary automobiles continue to captivate for generations to come.

Because we have been entrusted by our client to restore the Jaguar E-Type entirely, we have proceeded to remove and inspect all sub-assemblies, labelling and storing everything carefully. In regards to the metalwork, the old British Racing Green paint was all removed leaving us with a taste of what’s to come. During the years, the E-Type suffered minor bumps that were repaired to a standard not to our liking, therefor added to our list of repairs required. Rust, always the enemy of our beloved cars steel bodies, was observed in the usual areas of concerns, like the floors, sills, jacking points, boot panel, bottom faces of the doors. Nothing unusual for a 60 years old vehicle with enough miles around the clock to go around the Earth a few times. The metalwork of the E-Type consists of various components, including the body panels, frame, and structural elements. To restore the metalwork, it is crucial to understand the materials used, such as steel and aluminum, and the manufacturing techniques employed during the car's production.

Before embarking on the restoration journey, a thorough assessment of the E-Type's metalwork is necessary. This evaluation helps identify areas that require attention, such as rust, dents, or structural weaknesses. Once the assessment is complete, a detailed restoration plan can be developed, outlining the specific steps and techniques required to bring the metalwork back to its original glory.

Restoring the metalwork of an E-Type demands a combination of traditional craftsmanship and modern techniques. Here are some commonly employed methods:

1. Rust Removal: Rust is a common issue in older vehicles. To remove rust, the affected areas must be meticulously cleaned and treated. Techniques like sandblasting or chemical rust removal can effectively strip away the rust, preparing the surface for further repairs.

2. Panel Straightening: Dents and deformations can be carefully repaired through panel straightening. Skilled craftsmen use specialized tools to reshape the metal without compromising its integrity. This process requires patience, precision, and a keen eye for detail.

3. Welding and Fabrication: In cases where the metalwork is severely damaged or corroded, welding and fabrication techniques come into play. Skilled welders can repair or replace sections of the metalwork, ensuring structural integrity and preserving the original design.

4. Surface Preparation: Proper surface preparation is vital before applying paint or protective coatings. Sanding, priming, and smoothing the metal surface guarantees a flawless finish and enhances durability.

While restoring the metalwork, it is crucial to maintain the authenticity of the E-Type. Original parts and materials should be sourced whenever possible, ensuring that the car remains true to its original form. Attention to detail, from matching paint colors to replicating factory finishes, is paramount to create a seamless restoration that pays homage to the car's heritage.

Restoring the metalwork of an E-Type is a labor of love that requires skill, dedication, and a passion for preserving automotive history. By employing a combination of traditional craftsmanship and modern techniques, these classic beauties can be brought back to their former glory. Through meticulous assessment, planning, and execution, the metalwork of the E-Type can be revived, ensuring that this automotive masterpiece continues to turn heads and evoke awe for generations to come.

If you would like to discuss the metal rejuvenation of your Jaguar E-Type, please don’t hesitate to get in touch using the contact form below or via our usual contact details :

0115 9262266 or info@thorntonrestorations.com